David Kirkpatrick

August 21, 2009

New process lowers cost of LEDs

A lot of work has been done in the world of LEDs as a viable, cost-effective lighting source — particularly with OLEDs — and here’s some interesting news on inorganic LEDs and a new technique to help bring manufacuturing costs down for that lighting tech.

From the second link:

A new technique makes it possible to print flexible arrays of thin inorganic light-emitting diodes for displays and lighting. The new printing process is a hybrid between the methods currently used to make inorganic and organic LEDs, and it brings some of the advantages of each, combining the flexibility, thinness and ease of manufacturing organic polymers with the brightness and long-term stability of inorganic compounds. It could be used to make high-quality flexible displays and less expensive LED lighting systems.

Inorganic LEDs are bright and long lasting, but the expense of manufacturing them has led to them being used mainly in niche applications such as billboard-size displays for sports arenas. What’s more, the manufacturing process for making inorganic LED displays is complex, because each LED must be individually cut and placed, says John Rogers, a materials science professor in the Beckman Institute at the University of Illinois at Urbana-Champaign. So display manufacturers have turned to organic materials, which can be printed and are cheaper. While LED-based lighting systems are attractive because of their low energy consumption, they remain expensive. The new printing process, developed by Rogers and described today in the journal Science, could bring down the cost of inorganic LEDs because it would require less material and simpler manufacturing techniques.

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